When working with complex machinery, keeping your equipment running at optimal functionality can be a tough process. With daily emergencies and a limited labour force continually limiting your ability to maintain your assets, it is only natural to feel overwhelmed at times. However, did you know that it is now possible to install a vibration sensor so that you can spend less time taking manual readings, and more time addressing other issues?
Vibration screening allows teams to keep an eye on equipment while analysing and diagnosing any potential issues so that appropriate corrective action can be taken. So, let us discover 3 fantastic advantages of incorporating vibration monitoring sensors into your equipment maintenance program.
Reduced Maintenance Costs
One of the most important benefits of using a vibration sensor is that regular conditioning monitoring often leads to lower maintenance costs. Although it can be incredibly tempting to adopt a reactive approach to maintenance, a proactive method usually works out to be more cost effective in the long run. For instance, it is no secret that broken machinery can have a domino effect on other equipment involved in your production processes and this can lead to further damages.Most machine downtime is usually caused by hidden internal faults that can be difficult to trace. That being said, using predictive maintenance in the form of an vibration monitoring sensor can often turn out to be a worthwhile investment for companies that value reliability. Besides, saving money is not just about increasing equipment uptime. In short, carrying out regular maintenance enables businesses to focus spending and use external expertise to minimize paperwork and automatically compile useful data relating to equipment usage.
Act More Quickly
Introducing a vibration sensor into your equipment maintenance program enables you to make decisions at a fast pace. Most vibration sensors are simple to use, scalable, and can be installed in any location, inclusive of any difficult to reach or dangerous areas. Screening time can be set for as little as an hour, and the results of any scans can normally be accessed within minutes of connecting a sensor to your equipment. Some sensors even generate alarms when abnormalities occur that can be connected to smart devices and web apps for instant notification of any issues.Reactive maintenance on the other hand consumes time and labour and can even potentially divert resources to less profitable tasks. Moreover, faulty machinery and broken components can have a detrimental impact on your productivity levels, and before too long, this can start to eat into your profit margins. Even your delivery schedules and client agreements can be affected and therefore it is crucial that you have proactive measures in place like maintenance tools to ensure your business can meet deadlines and maximise production output.
Increase Machinery Lifespan
Put simply, monitoring the condition of your machinery can help to extend the lifespan of the components that make up your equipment. As a result, using a vibration sensor can dramatically boost the longevity of your machines. Similarly, identifying that a high-quality part needs fixing and not replacing can save a huge amount of money on maintenance costs, while at the same time supporting overall performance levels.Furthermore, by receiving frequent and reliable updates about your machinery, you can create a list of potential maintenance tasks and prioritize them accordingly. Essentially, this makes it easier to liaise with maintenance companies. You can also use this condition monitoring data to plan maintenance around scheduled projects, helping your business to save time and money throughout the lifespan of each piece of equipment involved.
Ultimately, carrying out vibration monitoring as part of your equipment maintenance can have a significant impact on your productivity, leading to huge savings and enhanced equipment reliability. Above all, by focusing on proactive maintenance, as opposed to reactive methods, you can achieve peace of mind that your equipment is in the best possible condition all year round.
Environmental test chambers frequently make use of vibration sensor technology. To learn more, take a look at this useful guide to environmental chambers.
