Plastic is one of the most
important components that is used in almost all industries. It's hard not to
interact with plastic components every day.
This is because they are very useful in our day to day survival. Whether
it's in the kitchen appliances, mobile phones, computers, medical equipment,
cars, and many more.
But all these components have to
pass through a special process known as plastic injection molding. This is
critical and it’s done by highly specialized companies such as https://www.innomolding.com/. Let us
look at plastic injection molding into deeper details.
Plastic
injection molding explained
Molding also referred to as
molding is the process of shaping pliable or liquid material b the use of a
rigid frame. However, there are many techniques used for plastic moldings such as injection molding, rotational molding, thermal molding, compression molding, blow molding, and plastic extrusion molding. The difference between these
techniques is the number of components that need to be produced and also the
size of the product.
Plastic injection molding involves injecting molten material
in a mold to produce parts. This technique is popular because it can produce
precise parts at a high speed and low cost. Also the higher the number of parts
you are producing the cheaper it will cost you.
Another advantage of using plastic
injection is low scrap rates. When compared to other methods, the original
plastic block is used extensively. Traditional techniques tend to waste a huge
chunk of the initial plastic sheet.
Contract
manufacturing
A contract manufacturer mainly
deals with, close tolerance, high precision, medium-sized, and small-sized
plastic parts. Many companies offer a range of services such as mold
production, design assistance, assembly, and injection molding.
Even some of the world's biggest
companies such as Tesla and apple use contract manufacturing to scale up their
production levels. However, this model has both pros and cons just like every
other operational model.
Contract manufacturing simply means
outsourcing. The hiring manufacturer strikes a deal with the contract
manufacturer with a formula. Price is quoted by the contract manufacturer
depending on the processes such as tooling, material costs, and labor. In
short, the hiring firm will approach man contract manufacturers and request
quotes. Once the bidding complete, the firm will choose a source with an agreed
price and the contract manufacturer will act as the factor.
So the contract manufacturer will start producing and shipping units In place of the hiring firm. So in short, job production is done on a contract basis. Although it also acts as a subset of contract manufacturing. The company has to trust a contractor to take care of his entire production which is always the case especially in medical device contract manufacturing.
Benefits
of plastic injection molding contract manufacturing
Contract manufacturing has man
benefits as well as some risks just like n another production line. Besides
that, companies are still outsourcing their production to other companies. The
following are some of the benefits of contract manufacturing.
Cost savings- Most companies end up saving a lot of money when it
comes to being or maintaining equipment. So you don't have to buy a machine
that you will not be using. Instead, you just find a company with the machines
available. Also, you will save in terms of training, wages, and benefit.
Advanced skills- If a company does not poses a certain skill, then
it’s easier to take advantage of a more skillful company. So the contract
manufacturer is more stead in terms of raw material supply and machines.
Mutual benefit- Long-term relationships can be created by contract
manufacturing between two companies. This means that the two companies may have
a steady business flow for several years.
Quality- Contract manufacturing ensures that the final product is
of high quality since the two companies will run a quality check. Any
counterfeits will be detected as soon as possible.
Economies of scale- Since the CM has many customers that they have
to produce products for, then the do it at a reduced cost. When you acquire raw
materials on a large scale then you are likely to benefit from subsidized
prices. Also shipping more items at
once is less costly.
Risks of contract manufacturing
Lack of control- Once you allow another company to do the work for
you, then you will not be in full control anymore. You cannot force the company
to implement strategies.
Relationships- These companies can build a relationship easily but
also the opposite is very possible. When you subcontract the work, you must
have in mind that the company has other customers too. So you cannot force them
to work on our products first.
Intellectual property loss- A contract involves a lot of things
such as divulging formulas to your contract manufacturer. The employees of the
other company might gain access to your core competencies.
Conclusion
Plastic injection molding is one of
the best techniques for making plastic parts. This is because out can produce
very complex designs at a high volume and a low cost. But the machines for
doing this are very expensive. But just like the other manufacturing
industries, contract manufacturing helps in producing your parts at a fair
price.